Babu makawa matsaloli na faruwa a amfani da injin yanke laser, to ta yaya za a magance waɗannan matsalolin? Duba waɗannan tambayoyi 7. Shin kun ci karo da su a lokacin da kuke aiki?
1. Dabarun yanke naushi. Duk wata dabarar yanke zafi, sai dai a wasu lokuta inda take farawa daga gefen allon, yawanci tana buƙatar ƙaramin rami a allon. Kafin injin haɗa tambarin laser ya kamata a yi amfani da naushi don fara fitar da ramin nasu, sannan mu yi amfani da laser daga binciken haɓaka ƙaramin rami. Akwai hanyoyi guda biyu na asali don shiga na'urar yanke laser ba tare da amfani da mai huda ba:
Bututun fashewa - Ana amfani da na'urar laser mai ci gaba da haskaka kayan don samar da wani rami a tsakiyar kayan, wanda daga nan sai a haɗa shi da sauri sannan a cire shi ta hanyar kwararar iskar oxygen mai hade da hasken laser. Gabaɗaya, girman ramin yana da alaƙa da kauri na farantin. Matsakaicin diamita na ramin fashewa rabin kauri ne na farantin. Saboda haka, diamita na ramin fashewa na farantin mai kauri ya fi girma maimakon zagaye, wanda bai dace da sassan da ke da buƙatun daidaiton injina mafi girma ba. Kawai gogewa. Bugu da ƙari, saboda matsin lamba na muhalli na iskar oxygen da kamfanin ke amfani da shi iri ɗaya ne da wanda ake yankewa, feshewa yana da tasiri mafi girma.
Pulse Punch - Yana amfani da laser mai ƙarfin kololuwa don narkewa ko ƙafe ɗan ƙaramin abu. Sau da yawa ana amfani da iska ko nitrogen azaman iskar gas mai taimako don rage faɗaɗa ramuka da iskar gas ta waje ke haifarwa. Matsin iskar gas ɗin ya yi ƙasa da matsin iskar oxygen yayin yankewa. Kowace bugun da laser ke yi yana samar da ƙaramin jet na barbashi ne kawai, wanda ke haɓaka a hankali, don haka muna buƙatar lokacin huda farantin mai kauri cikin ƴan daƙiƙa. Da zarar an gama hudawa, a yanke da iskar oxygen maimakon iskar gas mai taimako. Irin wannan diamita na hudawa ba shi da tasiri kuma ingancin hudawansa ya fi hudawa mai ƙarfi. Laser ɗin da ake amfani da shi don yanke laser bai kamata kawai ya sami ƙarfin fitarwa mai yawa ba, har ma yana da halaye na ɗan lokaci da na sarari na katako, don haka laser CO2 na gaba ɗaya ba zai iya biyan buƙatun yanke laser ba. Bugu da ƙari, yana da mahimmanci a sami tsarin sarrafa hanyar gas mai inganci don cimma nau'ikan iskar gas daban-daban, canza matsin lamba na gas da sarrafa lokaci na hudawa.
Domin samun babban yankewa, ya kamata a mai da hankali kan fasahar sauyawa daga bugun bugun zuciya lokacin da kayan aikin ke hutawa zuwa ci gaba da yankewa akai-akai. A ka'ida, yawanci yana yiwuwa a canza yanayin fasaha na yankewa na sashin hanzarta kasuwancin, kamar tsawon mai da hankali, matsayin bututun ƙarfe, matsin iskar gas, da sauransu, amma a zahiri, ba zai yiwu a canza fiye da ɗaya daga cikin waɗannan yanayi ba saboda lokacin aiki ya yi gajere. A cikin samar da masana'antu, yana yiwuwa a canza matsakaicin ƙarfin laser ta hanyar canza faɗin bugun jini, mitar bugun jini, faɗin bugun jini da mitar bugun jini. Binciken ainihin sakamakon bincike ya nuna cewa hanya ta uku tana da mafi kyawun tasiri.
2. Binciken nakasassu na tsarin yanke ramukan maɓalli. Wannan saboda kayan aikin injinan kasar Sin (kawai ga waɗannan injunan yanke laser masu ƙarfi) ba za su iya ɗaukar huda bututun fashewa ba lokacin da ake sarrafa ramukan maɓalli, amma yi amfani da huda bututun bugun jini (huda mai laushi), wanda ke sa ci gaban makamashin laser a cikin ƙaramin yanki na yara ya yi yawa, kuma yankin kasuwancin da ba a sarrafa shi ba ya ƙone. Haifar da gurɓataccen rami, yana shafar ingancin samarwa da sarrafa kayayyakin. A halin yanzu, a cikin aikin injin, ya kamata a canza hanyar huda bututun bugun jini (huda mai laushi) zuwa hanyar huda bututun bugun jini (huda ta yau da kullun) don magance wannan matsalar. Kuma ga ƙaramin injin yanke laser mai ƙarfi akasin haka ne, a cikin aikin sarrafa ramin ya kamata a ɗauki hanyoyi daban-daban na huda bututun bugun jini don haɓaka kyakkyawan ƙarewa a saman.
Maganin matsalar ƙurar ƙarfe mai ƙarancin carbon mai yanke laser 3, bisa ga ƙa'idar aikin yanke laser CO2 da ƙirar koyarwa, ana iya kammala bincike cewa akwai dalilai masu zuwa: dalilin da ya sa aikin ya haifar da ƙurar shine babban dalilin matsalar: mayar da hankali kan laser sama da ƙasa bai dace ba, buƙatar yin gwajin matsayin mai da hankali, bisa ga mayar da hankali kan zamantakewa na daidaita kashe kuɗi a cikin lokaci; Ƙarfin fitarwa na laser bai isa ba, muna buƙatar duba ko ma'aikatan janareta na laser na iya zama na al'ada, idan ba al'ada ba, to ku lura ko hanyar lambar fitarwa ta maɓallin tsarin sarrafa fasahar laser ya kamata ta zama daidai, don a daidaita ta; Saurin yanke layi yana da jinkiri sosai, don haka ya zama dole a ƙara saurin layi a cikin ainihin sarrafa haɗarin aiki. Tsarkakakken gas mai yanke bai isa ba, buƙatar haɓaka don samar da ingantaccen tattalin arziki na sarrafa yankewa na yanayin aiki gas; Kashewa kan mayar da hankali kan Laser, buƙatar yin gwajin matsayi mai da hankali, bisa ga mayar da hankali kan kashe kuɗi ana daidaita shi koyaushe; Lokacin da kayan aikin injin ke aiki na dogon lokaci, malami yana buƙatar rufewa da sake farawa.
Binciken burr ɗin ƙarfe mai kauri da ...
Laser 5 ba ya yanke gaba ɗaya ta yanayin bincike, ana iya samun bincike ta hanyoyi daban-daban masu zuwa: babban ci gaban rashin kwanciyar hankali wanda ke shafar ingancin sarrafawa: zaɓin bututun kan laser da kauri farantin sarrafawa bai dace ba; Saurin layin yanke Laser yana da sauri sosai, yana buƙatar ikon sarrafa tsarin aiki don rage saurin layi; Ba a yarda da shigar da bututun ƙarfe ya kai ga kuskuren wurin mayar da hankali na laser ya yi yawa ba, ana buƙatar sake farawa don gano bayanan shigar da bututun ƙarfe, musamman lokacin da yanke aluminum zai iya haifar da.
6 ƙananan fashewar ƙarfe mai ƙarancin carbon wanda aka yi amfani da shi wajen yanke ƙarfe ba tare da wani tsari ba, wannan ci gaban zai shafi ingancin samfurin da aka gama sarrafa saman yanke. Idan wasu sigogi na al'ada ne, ya kamata a yi la'akari da waɗannan sharuɗɗan: NOZZEL na kan laser ya ɓace. Sauya bututun a cikin lokaci. Idan babu sabon bututun da zai maye gurbin akwati, ya kamata ya ƙara iskar gas ta hanyar matsi; Zaren da ke tsakanin bututun da kan laser ya saki. A wannan lokacin, ya kamata mu dakatar da yankewa nan da nan, mu duba yanayin aiki na haɗin kan laser, sannan mu sake zare shi.
7. Kare ruwan tabarau don samar da hazo a cikin tsarin yanke injin laser, iskar gas mai taimako yana da mahimmanci! Daga cikinsu, ana amfani da iskar oxygen da nitrogen a ƙasarmu. Tabbas, mafi girman tsarkin iskar gas, ingancin yankewa zai fi kyau. Akwai abokan ciniki da yawa da ke son adana farashin yanke iska, amma akwai hazo koyaushe yana kare ruwan tabarau yayin yankewa, ingancin yankewa ba shi da kyau, me yasa?
Da farko dai, ku ba mu dukkan damar da ake da ita, rawar da iskar gas mai taimako ke takawa: 1. Don hura ragowar, don cimma mafi kyawun tasirin yankewa. 2. Yi amfani da iskar gas don hura narkewar ƙarfe
Lokacin Saƙo: Fabrairu-28-2023
