Cikakken Jagora Don Kawar da Burrs da Slag Masu Yanke Laser! Kashi 90% na masana'antu sun faɗa cikin waɗannan matsaloli.

Masu aikin yanke laser kusan koyaushe suna fama da burrs da slag mannewa. Bayan yankewa, aikin yana nuna gefuna masu kauri da mannewa a ƙasan, wanda ba wai kawai yana buƙatar ƙarin niƙa da sake yin aiki ba, yana rage yawan samarwa, har ma yana haifar da sharar kayan aiki, rashin daidaiton samfur, har ma da sake yin aiki kai tsaye ko ɓoyayyen tsari.

Mutane da yawa, idan sun fuskanci matsala, suna daidaita wutar lantarki ko canza saurin, suna magance alamun cutar kawai ba tare da magance tushen matsalar ba. A zahiri, manyan abubuwan da ke haifar da mannewar burrs da slag a cikin yanke laser sun kasu kashi huɗu:ma'aunin tsari mara daidaituwa, karkacewar hanyar gani, rashin daidaituwar tsarin iska, da lalacewar kayan aiki.A yau, zan raba wata jagorar warware matsaloli da mafita mai amfani wacce har ma masu farawa za su iya ƙwarewa cikin sauri.

Da farko, a fayyace: burrs da slag ba abu ɗaya bane.

Yawancin masu fasaha suna rikitar da waɗannan biyun, wanda hakan ke haifar da kuskuren hanyoyin gyara kurakurai. Sai ta hanyar gano tushen matsalar ne kawai za a iya magance matsalolin cikin sauƙi.

Burr:galibi siriri ne, mai kaifi mai lanƙwasa, mai lanƙwasa, saurin yankewa yana da jinkiri sosai, ana buƙatar yin sauri, ƙarfe mai narkewa ba a cire shi gaba ɗaya ba, yana sanyaya da ƙarfafawa, ya zama ruwan dare a cikin bakin ƙarfe, yanke farantin siriri.

Ratayewar slag:Yawancin slag caking tare da manne mai kauri da ƙarfi a ƙasan aikin ba abu ne mai sauƙi ba, galibi saboda rashin isasshen matsin lamba na iskar gas da tarin slag wanda ba za a iya hura shi ba, wanda ke haifar da yawan yankan farantin mai kauri da ƙananan yanke ramuka.

CSanadin ma'adinai + mafita masu dacewa (kayayyakin busassun kayan aiki)

1. Daidaita Mayar da Hankali: babbar matsalar da aka fi yin watsi da ita cikin sauƙi

Matsayin mayar da hankali na Laser kai tsaye yana ƙayyade yawan kuzarin yankewa, babban mayar da hankali, ƙarancin zai haifar da dinki mara kyau na yankewa, ragowar slag. Rage mayar da hankali na farantin zai bayyana a gefen burr, ba a yarda da mayar da hankali na farantin mai kauri ya rataye babban yanki na slag ba.

Magani: Ana iya saita ma'aunin ƙarfen carbon mai sirara a 0.5mm a saman ko kuma a ƙasa da farantin don ƙara ƙarfin yankewa a ƙasa; Burr na gaba yana bayyana a yanka, galibi ma'aunin ya yi ƙasa sosai, wanda za'a iya daidaita shi yadda ya kamata. Ana buƙatar daidaita ma'aunin mara kyau don yanke farantin mai kauri don tabbatar da isasshen kuzari a cikin dukkan tsarin faranti da yankewa mai haske. Ana ba da shawarar a daidaita ma'aunin sau ɗaya a rana.

2. Rashin daidaiton siga: ƙarfi da gudu ba su daidaita ba

Idan saurin yankewa ya yi sauri sosai, laser ɗin ba zai narke gaba ɗaya ya ratsa farantin ba, wanda hakan zai haifar da ƙananan burrs. Idan saurin ya yi jinkiri sosai, farantin zai narke sosai, kuma wurin narkewa zai yi girma ya tara tarkace mai yawa. Idan ƙarfin ya yi ƙasa sosai, yankewar ba zai ratsa ta ba ya bar ragowar. Idan ƙarfin ya yi yawa, saman yankewar zai yi laushi kuma ya yi kauri.

Magani: Bi ƙa'idar "yanke faranti masu sirara cikin sauri da kuma yanke faranti masu kauri a hankali. Ƙaramin burr na faranti mai sirara na iya ƙara ƙarfi da rage saurin kaɗan. Idan faranti mai kauri yana da babban slag rataye, za a fara daidaita saurin don guje wa taruwar narkewa da yawa, kuma a lokaci guda ya dace da mitar laser mai dacewa don tabbatar da kwanciyar hankali na yankewa.

3. Matsalar hanyar iskar gas: matsin lamba ta iska, tsarki, bututun ƙarfe shine mabuɗin

Aikin iskar gas mai taimako shine ya hura ƙarfen da aka narke da kuma sanyaya saman da aka yanke, wanda shine mabuɗin hana tarkace ratayewa. Rashin isasshen matsin lamba na iskar gas, rashin tsafta, da toshe bututun ruwa da lalacewa kai tsaye zasu haifar da ragowar tarkace. Yanke iskar oxygen yana da sauƙin samar da tarkace, rashin tsarkin nitrogen zai bayyana duhun sashe, ƙaruwar tarkace.

Magani: ƙara matsin iska kaɗan; farantin mai kauri mai taurin kai yana rataye slag, fifikon maye gurbin yankewar nitrogen mai tsarki. Tsaftace ragowar bututun, duba ko bututun ya lalace ko kuma ya yi kama da na al'ada, daidaita bututun da buɗewar da ta dace gwargwadon kauri farantin, kuma kiyaye tsayin bututun da farantin iri ɗaya kuma ya daidaita.

4. Matsalolin kayan aiki da faranti: bai kamata a yi watsi da kurakuran da aka ɓoye ba

Gurɓatar ruwan tabarau, karkacewar hanyar gani, makalewar layin jagora, zai haifar da raguwar kuzarin laser, rashin kwanciyar hankali na katako, yana haifar da tarkacen burr da ke rataye a lokaci-lokaci. Bugu da ƙari, layin oxide na sheet oxide ya yi kauri sosai, ba daidai ba ne a cikin haɗin ƙarfe, tarin layin zinc na galvanized, zai ƙara danko na slag, yana da wahalar hura iska.

Magani: Tsaftace ruwan tabarau na kariya akai-akai, daidaita hanyar gani da kuma shiryar da daidaiton layin dogo. Lokacin sarrafa faranti masu tsananin iskar shaka da kuma shafi na musamman, ɗaga matsin iska yadda ya kamata, inganta mayar da hankali, da kuma tsaftace dattin saman farantin a gaba.

Ftsarin gyara matsala ta ast (minti 3 don kammala matsalar)

1. Kalli yadda yake: ƙananan burrs suna daidaita ƙarfi da gudu; An rataye babban slag don duba matsin iska da bututun hayaƙi

2. Duba kayan aiki: tsaftace ruwan tabarau, duba bututun ƙarfe, daidaita abin da aka mayar da hankali a kai

3. Sigogin nukiliya: kauri na farantin da ya dace, saurin daidaitawa da ƙarfi

4. Duba iskar gas: tabbatar da tsarkin iskar gas kuma daidaita matsin lamba na iskar gas kamar yadda ake buƙata

Wa ƙarshen

Yanke Laser ba tare da burr ba, babu tarkacen ratayewa, ba ta hanyar gyara kurakurai ba, amma ta hanyar daidaita sigogi da kuma kula da kayan aiki na yau da kullun. Yawancin lahani na sarrafawa ba lalacewar kayan aiki bane, amma sigogi, hanyar iskar gas, da kuma mayar da hankali kan karkacewar da ba ta dace ba. Yin aiki mai kyau na daidaita yau da kullun da aiki mai daidaito ba wai kawai zai iya adana farashin sake aiki da gogewa ba, har ma yana inganta daidaito da ingancin samarwa na samfurin da aka gama.