Under the macro background of continuous progress of intelligent manufacturing technology and deepening of global carbon reduction and emission reduction, how to further reduce product manufacturing costs, improve product quality and function, meet the requirements of green manufacturing, and obtain comprehensive advantages in market competition is a problem that tire manufacturers have to solve. With the development of The Times, the tire industry to tire quality, function requirements are higher and higher, the use of advanced manufacturing technology to tire manufacturing process cost control and environmental protection more and more attention, the product to meet the market demand more and more high requirements. At present, most tire manufacturing enterprises are planning to build unmanned factories, and adopt advanced low-carbon and low-consumption manufacturing technology and tire whole-life cycle traceability management system based on network cloud platform, in order to better meet the new needs of tire users, and bring value to tire manufacturers and users.
The use of laser technology can effectively reduce the cost of tire manufacturing process, reduce carbon dioxide greenhouse gas emissions, help tire enterprises to meet the market demand for high-quality, high-performance, multifunctional tires.
1, laser cleaning tire mold using laser cleaning tire mold without consumables, no damage to the mold, compared with traditional sand washing, dry ice cleaning, low energy consumption, less carbon emissions, low noise. Can clean all steel, half steel tire mold, especially suitable for cleaning can not sand wash spring sleeve mold.
2. Laser cleaning of the inner wall of the tire With the continuous improvement of the requirements for car driving safety and the rising demand for silent tires of new energy vehicles, self-repairing tires, silent tires and other high-end tires are gradually becoming the first choice for car supporting. Domestic and foreign tire enterprises take the production of high-end tires as the priority development direction. There are many technical means to realize tire self-repair and mute. At present, it is mainly coated with soft solid colloidal polymer composite material on the inner wall of the tire to realize the functions of anti-explosion, anti-tie and anti-leakage. At the same time, a layer of polyurethane sponge is pasted on the surface of the anti-leakage adhesive to achieve sound insulation and heat insulation, and the mute effect of absorbing the noise of the cavity.
3. Tire laser coding adopts laser coding on the side of finished tires instead of the traditional movable type block printing process, delaying the formation of the information text pattern on the side of tires to the subsequent inspection and shipment processes. Laser coding has the following advantages: avoid using the wrong type block caused by the loss of the finished product batch; Avoid the shutdown loss caused by frequent replacement of week number; Effectively improve the product appearance quality, eliminate the “flying edge” caused by the gap of movable type block; Barcode or two-dimensional code marking makes product lifecycle management more convenient; Can flexibly adjust tire sales direction according to order demand, reduce inventory and capital backlog.
Post time: Mar-16-2023