Ngemva kokungasebenzi kahle komshini wokusika nge-laser, uyibeka kanjani indawo ebalulekile?

Ngemva kokungasebenzi kahle komshini wokusika nge-laser, ukubuyela endaweni engu-zero (umsuka womshini wokuxhumanisa uhlelo) kuyisinyathelo esibalulekile ekubuyiseleni ukusebenza okuvamile. Sicela uqiniseke ukuthi ulandela isimiso sokuphepha kuqala bese usebenza ngokuqapha. Nazi izinyathelo ezinemininingwane kanye nezindlela zokuphatha izimo ezahlukene:

Isinyathelo 1: Ukulungiselela Ukuphepha kanye Nokuhlolwa Kwangaphambi Kokuqala

1. Ukuphepha Kuqala:Nqamula amandla/Vumela. Emishinini eminingi, qala ungene ohlelweni, thola inkinobho ethi “Vumela” noma ethi “Servo Ready”, bese uyivala ukuqinisekisa ukuthi umshini awuhambi ngokungazelelwe. Uma iphutha lilikhulu (njengokushayisana okunamandla), unganqamula ngqo ugesi oyinhloko womshini.

2. Sula ithebula lokusebenza:Susa izinto zokusika, izinsalela, nanoma yiziphi izithiyo ukuqinisekisa ukuthi azikho izithiyo ezindleleni zokuhamba zetafula lokusebenza kanye nogongolo oluwelayo, ngaleyo ndlela uvimbele ukushayisana kwesibili ngesikhathi senqubo yokubuyela emuva.

3. Hlola ihadiwe:Hlola ikhanda le-laser, ama-nozzle, ama-sensor, nezinye izingxenye ngokubuka ngamehlo ukuze ubone noma yimuphi umonakalo obonakalayo ngokomzimba. Uma kukhona ukushayisana, qiniseka ukuthi uhlola futhi ulungisa izinkinga zehadiwe (njengokufaka esikhundleni se-nozzle noma i-sensor yokushayisana), ngaphandle kwalokho ngeke ikwazi ukubuyela ku-zero ngokunembile.

4. Cacisa imbangela yokungajwayelekile:ukukhumbula noma ukuhlola ulwazi lwe-alamu. Izinto ezingavamile ezivame ukubangela ukulahlekelwa yilutho yilezi:

• Ukwehluleka kwamandla ngokuzumayo ngesikhathi sokucubungula.
• Umshini wokushaya (ikhanda lokusika lishayisana nepuleti, i-fixture noma umbhede).
• Ukusebenza okungalungile uma usebenzisa umsebenzi othi “Ukusika/Ukusika nge-Breakpoint.”
• Ukwehluleka kwesistimu noma isofthiwe.

Isinyathelo sesibili: ngokuya ngezinhlelo zokulawula ezahlukene kanye nezimo ukukhetha indlela engu-zero

Inothi elibalulekile: Imisebenzi elandelayo isekelwe ezinhlelweni zokulawula ukusika nge-laser ezivamile (njengeBaichu, Jiaqiang, njll.). Sicela uqiniseke ukuthi uhlola imishini yakho.

Incwadi yomsebenzisi ethile.

Icala A: Ukubuyela okujwayelekile kwemishini ku-zero (okusetshenziswa kakhulu futhi okunconywayo kakhulu)

Lena indlela enembile kakhulu nephelele yokuthola iphuzu lika-zero, efaneleka kakhulu ezimweni eziningi ezingavamile noma zokuqalisa kabusha. Uhlelo lokulawula luzoqhuba i-axis ngayinye (X,Y,Z) ukuthi ihambe ngendlela esethiwe kuze kube yilapho inkinobho yokuqala yemishini iqaliswa, ngaleyo ndlela kunqunywe u-zero ophelele ongokoqobo.

1. Vula:Xhuma ugesi oyinhloko bese uqala uhlelo lokulawula kanye nethuluzi lomshini.

2. Faka imodi yokubuyela emuva ku-zero:

• Ku-interface yesofthiwe yokulawula, bheka izinkinobho noma izinketho zemenyu ezifana nokuthi “Buyela ku-Origin”, “Buyela ku-Zero”, “Ukubuyela ku-Mechanical ku-Zero” noma “Go Home”, “Home”, “Ref” ngesiNgisi.
• Ngokuvamile isithonjana senkinobho yokubuyela ku-zero siba “indlu” noma “i-bullseye”.

3. Yenza ukubuyisa okungu-zero:

• Qaphela: Ukuqinisekisa ukuphepha, kunconywa ukuthi ungacindezeli ngqo "ukhiye owodwa ukuze ubuyele ku-zero", kodwa ubuyele ku-zero ngokwehlukana kuma-axes ahlukene. Ngokuvamile, ukulandelana kuwukuthi i-axis ka-Z (ikhanda elisikayo) iphakanyiswa kuqala → i-axis ka-X ibuyela ku-zero → i-axis ka-Y ibuyela ku-zero → i-axis ka-Z ibuyela ku-zero ekugcineni.
• I-axis Z phezulu: qala usebenzise i-axis Z ngesandla ukuze ikhuphukele endaweni ephephile ukuze uvimbele ukuklwebheka itafula uma ubuyela ku-zero.
• Buyela ku-zero ngokulandelana: kuphaneli yokulawula noma isofthiwe ngesandla, khetha i-axis X bese uchofoza okuthi “Buyela ku-zero”. Buka ukunyakaza kwe-axis X bese umisa ngokuzenzakalelayo lapho ifika endaweni yokuqala. I-axis Y nayo iyasebenza.
• I-Z-axis ibuyela ku-zero: ekugcineni yenza i-Z-axis ibuyele ku-zero, bese ikhanda elisikayo lizokwehla liye endaweni yeswishi yokutholakala komsuka.

4. Ukuqedwa kokuqinisekiswa:Ngemva kokuthi ukubuya okungu-zero kwe-axis ngayinye sekuqediwe, izixhumanisi ze-axis ngayinye kusofthiwe yokulawula zizoboniswa njengo-(0,0,0) noma inani elincane eliqondile lokuxhumanisa ngomshini (njenge-X0.000,Y0.000). Kungase kube khona futhi umyalo othi “zero complete” esikrinini.

Icala B: Ukuphatha ngememori ye-zero/power down entantayo

Kwezinye izinhlelo ezisezingeni eliphezulu noma izilungiselelo ezithile, umshini usebenzisa “iphuzu elingu-zero elintantayo” ukukhumbula indawo yamanje ngemva kokwehluleka kukagesi.

1. Ukuqaphela ngemva kokuqala kabusha:Ungawususi umshini ngemva kokuqalisa, bese uhlola ngqo izixhumanisi zesofthiwe. Uma izixhumanisi zingewona u-zero, kodwa wazi izixhumanisi zesikhundla sokugcina esiphephile ngaphambi kokukhishwa (noma isikhundla sokuqala komdwebo).

2. Kusethwe ngesandla ku-zero:

• Hambisa ikhanda lokusika ngesandla (usebenzisa okhiye bemicibisholo noma isondo lesandla) uye endaweni eyaziwayo nephephile (isib. thola isikhungo sembobo noma ikhona leshidi).
• Kusofthiwe, ibeka iphuzu lamanje njengomsuka we-workpiece (ngokuvamile i-Set Workpiece Coordinates noma i-WCS).
• Kodwa lokhu akubuyiseli uhlelo lokuhlanganisa lomshini. Ukuze ubuyisele uhlelo lokuhlanganisa lomshini, kusadingeka ukwenza i-zeroing yomshini we-case A noma "ukusetha kabusha uhlelo lokuhlanganisa" ngokusho kwencwadi yemiyalelo ".

Icala C: Ukuqondana okungalungile okubangelwa ukushayisana noma ukusika okuqhubekayo endaweni yokuqhekeka

Ngalesi sikhathi, iphuzu lika-mechanical zero lingase lingalahleki, kodwa uhlelo lokuxhumanisa lwe-workpiece lususiwe.

1. Ukubuya kwe-zero yemishini kuqala:qala usebenzise ukubuyiselwa kwe-zero okuvamile kwe-mechanical zero yecala A ukuqinisekisa ukuthi uhlelo lokuxhumanisa ithuluzi lomshini lulungile.

2. Hlela kabusha umsebenzi:

• Beka kabusha ipuleti noma ingxenye yokusebenza endaweni yokusebenza.
• Sebenzisa umsebenzi "wokubeka" wesistimu yokulawula (ukubeka ekhoneni, ukubeka phakathi, njll.) noma uhambise ikhanda le-laser ngesandla uye ekhoneni elibonakalayo lepuleti.
• Kusofthiwe, setha leli phuzu njengomsuka omusha womsebenzi (G54, njll.).
• Ngenisa kabusha noma ushayele uhlelo lomshini ukuqinisekisa ukuthi imvelaphi yezithombe ohlelweni ihambisana nemvelaphi yomsebenzi osanda kubekwa.

Isinyathelo 3: Ukuqinisekiswa Nokuhlolwa

Ngemva kokuthi iphuzu lika-zero selitholiwe,qiniseka ukuthi wenza isivivinyo sokuhamba esingenalutho, futhi ungasike izinto ngqo!

1. ukuhlolwa kokugijima okomile:

• Faka isimo esilula (njengesikwele esincane noma indilinga).
• Kusofthiwe, chofoza umsebenzi othi “dry run”, “simulation” noma “go border”.
• Bheka ukuthi indlela yokunyakaza kwekhanda le-laser ifana ncamashi nokulindelekile, ikakhulukazi ukuthi izindawo zokuqala nezokugcina zinembile yini. Hlola ukuthi izothinta yini i-fixture noma umkhawulo wangaphandle wepuleti.

2. Ngizamile ukusika ukuqinisekiswa:

Ukuhlolwa kwangempela kokusika kwenziwa epuletini lezingcezu ukuze kuqinisekiswe ukuthi ukunemba kobukhulu kanye nokwakheka kwesakhiwo kulungile.

Imibuzo Evame Ukubuzwa Nezinyathelo Zokuqapha

I-alamu yokwehluleka ukubuya okungenalutho:Uma umshini uhamba kodwa ungakwazi ukuthola inkinobho yokuqala ngesikhathi senqubo yokubuyisa engu-zero, i-alamu ingaba:

• Iswishi yokuqala yonakele noma ikhululekile.
• Ukuxhumana okungekuhle komugqa wesignali yokushintsha.
• Ukwehluleka kwenjini noma ukushayela. Kudingeka uxhumane nabasebenzi bokulungisa abangochwepheshe.

Angikwazi ukuthola inkinobho yokubuyela ku-zero:Hlola isikhombikubona sesofthiwe ngokucophelela, noma cindezela inkinobho ethi “Ikhaya” kukhibhodi ukuze uzame.

Umehluko ohlukile wesistimu:I-Berchu (FSCUT), i-Ruike (RDCAM), i-New Generation, i-Farley kanye nezinye izixhumi zesistimu zihlukile, kodwa i-logic eyinhloko iyafana: qala uthole umsuka womshini, bese usetha umsuka womsebenzi.

Yakha imikhuba emihle:

• Ngemuva kokuqalisa ngakunye, qala ubuyele ku-zero.
• Hlanza futhi ulondoloze inzwa yokuqala njalo.
• Yenza isipele samapharamitha omshini (ikakhulukazi amapharamitha okuhlanganisa omshini asethwe umenzi) ukuze uvimbele uhlelo ukuthi lungashabalali.

Ishadi Lokugeleza Elifingqiwe

Uma kwenzeka into engavamile → cisha/vala → hlanza itafula bese uhlola ihadiwe → hlaziya imbangela

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Vula bese uvula → faka ngesandla/buyisela kumodi ye-zero

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[Okuthandwayo] Yenza “ukubuyela komshini ku-zero” kuma-axes ahlukene (i-axis ka-Z iphakanyiswa kuqala → X → Y → Z)

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Ngemva kokuthi ukubuya okungu-zero sekuqediwe, izixhumanisi ziboniswa njengezixhumanisi ezingu-zero noma zemishini

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Beka kabusha ingxenye yomsebenzi, setha "umsuka wengxenye yomsebenzi"

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indlela yokuqinisekisa ukuhlolwa kokugijima okomile → impumelelo → ukusika okuvamile

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Ukwehluleka/I-alamu → Hlola inzwa yokuqala/isevisi yokuxhumana ngemuva kokuthengisa

Uma izinyathelo ezingenhla zingenakuxazululwa, noma umsebenzi ungaqiniseki,Indlela ephephile kakhulu ukuyeka ukusebenza ngokushesha, ukuqeqesha abakhiqizi bemishini noma abahlinzeki bezinsizakalo zokulungisa abangochwepheshe, ukugwema ukulahlekelwa okukhulu okubangelwa ukusebenza kabi.