Makina odulira pogwiritsa ntchito laser akalephera kugwira ntchito, kodi mumapeza bwanji malo ofunikira?

Makina odulira pogwiritsa ntchito laser akalephera kugwira ntchito bwino, kubwerera ku zero point (koyambira kwa makinawo) ndi gawo lofunika kwambiri pakubwezeretsa magwiridwe antchito abwinobwino. Chonde onetsetsani kuti mwatsatira mfundo yachitetezo kaye ndikugwiritsa ntchito mosamala. Izi ndi njira zatsatanetsatane komanso njira zogwirira ntchito zosiyanasiyana:

Gawo 1: Kukonzekera Chitetezo ndi Kuwunika Koyambirira

1. Chitetezo Choyamba:Chotsani mphamvu/Yambitsani. Pa makina ambiri, choyamba lowani mu dongosolo, pezani batani la "Yambitsani" kapena "Servo Ready", ndikulizimitsa kuti muwonetsetse kuti makinawo sakuyenda mosayembekezereka. Ngati vuto ndi lalikulu (monga kugundana mwamphamvu), mutha kuletsa mwachindunji magetsi akuluakulu a makinawo.

2. Chotsani tebulo logwirira ntchito:Chotsani zinthu zodulira, zinyalala, ndi zopinga zilizonse kuti muwonetsetse kuti palibe zopinga panjira zoyendera patebulo logwirira ntchito ndi mtanda wopingasa, potero pewani kugundana kwina panthawi yobwerera.

3. Yang'anani zida:Yang'anani mutu wa laser, ma nozzle, masensa, ndi zinthu zina m'maso kuti muwone ngati pali kuwonongeka kulikonse kooneka. Ngati pali kugundana, onetsetsani kuti mwayang'ana ndikukonza mavuto a hardware (monga kusintha nozzle kapena sensa ya kugundana), apo ayi sidzatha kubwerera ku zero molondola.

4. Fotokozani chomwe chayambitsa vutoli:Kukumbukira kapena kuyang'ana zambiri za alamu. Zovuta zomwe zimafala zomwe sizimataya chilichonse ndi izi:

• Kulephera kwa magetsi mwadzidzidzi panthawi yokonza.
• Makina odulira (mutu wodulira umagundana ndi mbale, chogwirira ntchito kapena bedi).
• Kugwiritsa ntchito molakwika pogwiritsa ntchito ntchito ya “Kusema/Kudula ndi Breakpoint”.
• Kulephera kwa dongosolo kapena mapulogalamu.

Gawo lachiwiri: kusankha njira ya zero malinga ndi machitidwe osiyanasiyana owongolera ndi zochitika

Chofunika kudziwa: Ntchito zotsatirazi zimachokera ku machitidwe odziwika bwino odulira ndi laser (monga Baichu, Jiaqiang, ndi zina zotero). Chonde onetsetsani kuti mwayang'ana zida zanu.

Buku lothandizira la ogwiritsa ntchito.

Mlandu A: Kubwerera kwa makina wamba kufika pa zero (komwe kumagwiritsidwa ntchito kwambiri komanso komwe kumalimbikitsidwa)

Iyi ndi njira yolondola komanso yolondola kwambiri yopezera mfundo ya zero, yomwe ndi yoyenera pazochitika zambiri zosazolowereka kapena zoyambiranso. Dongosolo lowongolera lidzayendetsa mzere uliwonse (X,Y,Z) kuti usunthire mbali yokonzedweratu mpaka chosinthira choyambira cha makina chikayambitsidwa, potero kudziwa zero yeniyeni yeniyeni.

1. Yatsani:Lumikizani magetsi akuluakulu ndikuyamba makina owongolera ndi chida cha makina.

2. Lowetsani kubwerera ku zero mode:

• Pa mawonekedwe a pulogalamu yowongolera, yang'anani mabatani kapena zosankha za menyu monga "Back to Origin", "Back to Zero", "Mechanical Back to Zero" kapena "Go Home", "Home", "Ref" mu Chingerezi.
• Kawirikawiri chizindikiro cha batani lobwerera ku zero chimakhala "nyumba" kapena "bullseye".

3. Musabweze chilichonse:

• Dziwani: Kuti muwonetsetse kuti muli otetezeka, tikukulimbikitsani kuti musamakanikize mwachindunji "kiyi imodzi kuti mubwerere ku zero", koma kuti mubwerere ku zero padera pa ma axes osiyana. Nthawi zambiri, ndondomekoyi ndi yakuti mzere wa Z (mutu wodula) umakwezedwa mmwamba kaye → mzere wa X umabwerera ku zero → mzere wa Y umabwerera ku zero → mzere wa Z umabwerera ku zero pomaliza.
• Z axis mmwamba: choyamba gwiritsani ntchito Z axis pamanja kuti mukwere kufika pamalo otetezeka kuti musakanda tebulo mukabwerera ku zero.
• Bwererani ku zero motsatizana: pa bolodi lowongolera lamanja kapena pulogalamu, sankhani mzere wa X ndikudina "Bwererani ku zero". Yang'anani kayendedwe ka mzere wa X ndikuyimitsa yokha ikafika pamalo oyambira. Mzere wa Y umagwiranso ntchito.
• Z-axis kubwerera ku zero: pomaliza pake chitani Z-axis kubwerera ku zero, ndipo mutu wodula udzatsika pamalo a switch yoyambira yozindikira.

4. Kutsiriza kutsimikizira:Pambuyo poti zero return ya axis iliyonse yatha, ma coordinates a axis iliyonse pa pulogalamu yowongolera ayenera kuwonetsedwa ngati (0,0,0) kapena mtengo wocheperako wa makina (monga X0.000,Y0.000). Pakhoza kukhalanso funso la "zero complete" pazenera.

Mlandu B: Kugwira ntchito ndi kukumbukira koyandama/kuchepetsa mphamvu

Mu makina ena apamwamba kapena makonda enaake, makinawo amagwiritsa ntchito "floating zero point" kuti akumbukire malo omwe alipo magetsi akatha.

1. Kuyang'anitsitsa mukayambiranso:Musasunthe makina mukayatsa, ndipo yang'anani mwachindunji ma coordinates a mapulogalamu. Ngati ma coordinates si zero, koma mukudziwa ma coordinates a malo otsiriza otetezeka musanasankhe (kapena malo oyambira kujambula).

2. Yakhazikitsidwa pamanja pa zero:

• Kwezani mutu wodula ndi manja (pogwiritsa ntchito makiyi a mivi kapena chiguduli chamanja) kupita kumalo odziwika bwino komanso otetezeka (monga, pezani pakati pa dzenje kapena ngodya ya pepala).
• Mu pulogalamuyo, imayika mfundo yomwe ilipo ngati chiyambi cha workpiece (nthawi zambiri Set Workpiece Coordinates kapena WCS).
• Koma izi sizibwezeretsa makina ogwirizanitsa makina. Kuti mubwezeretse makina ogwirizanitsa makina, ndikofunikirabe kuchita zeroing yamakina ya mlandu A kapena "kukonzanso makina" malinga ndi buku la malangizo.

Nkhani C: Kusalinganika kolakwika komwe kumachitika chifukwa cha kugundana kapena kudula kosalekeza pamalo osweka

Pakadali pano, mfundo ya zero yamakina singatayike, koma makina ogwirira ntchito amachotsedwa.

1. Kubwerera koyamba kwa zero ya makina:choyamba gwiritsani ntchito muyezo wa zero return wa makina a kesi A kuti muwonetsetse kuti makina ogwirizanitsa zida zamakina ndi olondola.

2. Sinthani malo ogwirira ntchito:

• Ikani mbale kapena workpiece pamalo ogwirira ntchito.
• Gwiritsani ntchito ntchito ya "kuyika" ya dongosolo lowongolera (kuyika pakona, kuika pakati, ndi zina zotero) kapena sunthani mutu wa laser pamanja kupita ku ngodya yeniyeni ya mbale.
• Mu pulogalamuyo, ikani mfundo iyi ngati chiyambi chatsopano cha ntchito (G54, ndi zina zotero).
• Bwezerani kapena imbani pulogalamu yokonza makina kuti muwonetsetse kuti zithunzi zomwe zili mu pulogalamuyo zikugwirizana ndi zomwe zangoyamba kumene.

Gawo 3: Kutsimikizira ndi Kuyesa

Pambuyo poti mfundo ya zero yabwezedwa,onetsetsani kuti mwachita mayeso oyenda opanda kanthu, ndipo musadule zinthuzo mwachindunji!

1. mayeso owuma:

• Ikani mawonekedwe osavuta (monga sikweya kakang'ono kapena bwalo lozungulira).
• Mu pulogalamuyo, dinani ntchito ya "dry run", "simulation" kapena "go border".
• Yang'anani ngati njira yoyendetsera mutu wa laser ndi yofanana ndi momwe mukuyembekezerera, makamaka ngati malo oyambira ndi otsiriza ndi olondola. Yang'anani ngati idzakhudza chogwirira ntchito kapena m'mphepete mwa mbale.

2. Ndayesa kutsimikizira kudula:

Kuyesa kodulira kwenikweni kumachitika pa mbale yodulidwa kuti zitsimikizire kuti kulondola kwa miyeso ndi mawonekedwe ake ndi kolondola.

Mafunso ndi Machenjezo Omwe Amafunsidwa Kawirikawiri

Alamu yolephera kubwerera popanda kubweza kalikonse:Ngati makina asuntha koma sangapeze chosinthira choyambira panthawi yobwezeretsa zero, alamu ikhoza kukhala:

• Chosinthira choyambira chawonongeka kapena chomasuka.
• Kulumikizana koyipa kwa mzere wa chizindikiro cha switch.
• Kulephera kwa injini kapena kuyendetsa. Muyenera kulankhulana ndi akatswiri okonza.

Sindikupeza batani loti "back-to-zero":Yang'anani mawonekedwe a pulogalamuyo mosamala, kapena dinani batani la "Home" pa kiyibodi kuti muyesere.

Kusiyana kwa machitidwe osiyanasiyana:Berchu (FSCUT), Ruike (RDCAM), New Generation, Farley ndi ma interface ena a system ndi osiyana, koma mfundo yaikulu ndi yofanana: choyamba pezani chiyambi cha makina, kenako khazikitsani chiyambi cha workpiece.

Khalani ndi zizolowezi zabwino:

• Pambuyo pa buti iliyonse, choyamba chibwerere ku zero.
• Tsukani ndi kusunga sensa yoyambira nthawi zonse.
• Konzani zosungira za makina (makamaka ma parameter a makina okonzedwa ndi wopanga) kuti makinawo asawonongeke.

Tchati cha Chidule cha Mayendedwe

Ngati pali vuto → zimitsani/zimani → yeretsani tebulo ndikuwona zida → fufuzani chomwe chayambitsa

↓

Yatsani ndi kuyatsa → lowani pamanja/bwererani ku zero mode

↓

[Zokondedwa] Chitani "kubwerera kwa makina ku zero" pa ma axes osiyana (Z axis imakwezedwa kaye → X → Y → Z)

↓

Pambuyo poti zero return yatha, ma coordinates amawonetsedwa ngati zero kapena ma mechanical coordinates

↓

Sinthani malo ogwirira ntchito, khazikitsani "choyambira cha malo ogwirira ntchito"

↓

njira yotsimikizira mayeso owuma → kupambana → kudula mwachizolowezi

↓

Kulephera/Alamu → Yang'anani sensa yoyambira/utumiki wokhudzana ndi kukhudzana pambuyo pogulitsa

Ngati njira zomwe zili pamwambapa sizingathetsedwe, kapena ntchitoyo si yotsimikizika,Njira yotetezeka kwambiri ndiyo kuyimitsa ntchito nthawi yomweyo, kugwiritsa ntchito opanga zida kapena akatswiri opereka chithandizo chokonza zinthu., kuti tipewe kutayika kwakukulu komwe kumachitika chifukwa cha kusagwira ntchito bwino.