Indlela yokugcina umshini wokusika nge-laser

Kuhlala kunezinkinga ngemishini yokusika i-fiber laser, iningi lazo elibangelwa ukungalungiswa kahle kwansuku zonke, isimo esibi sezingxenye ezibalulekile noma indawo yokusebenza engeyinhle. I-fiber laser ngokwayo ayinayo insizakalo, kodwa izidingo zokugcinwa kwesistimu ezungezile ziqinile futhi ziyinkimbinkimbi. Okulandelayo yiqoqo leziqondiso zokugcinwa ezigxile ekuxazululeni izinkinga zemishini yokusika i-fiber laser. Sicela unikeze kuqala "isisekelo se-3 core": ikhanda lokusika, ilensi, uhlelo lokupholisa + ukuhlanza amathuluzi omshini.

Isinyathelo Esisheshayo: Uhlu Lokuhlola Lokuxilongwa Okusheshayo Nokulungiswa Okuphuthumayo

Uma imishini inezinkinga ezivamile, sicela uyihlole futhi uyigcine ngokushesha ngokulandelana okulandelayo, okungaxazulula amaphutha avamile angu-90%:

1. Iphuzu lokuqala elisolwayo: ukungcoliswa kwelensi yokukhanya (izimpawu: ukunqunywa, isigaba esimaphakathi, inhlansi engavamile)

• Isenzo: Misa ngokushesha, susa bese uhlola ilensi yokuvikela ekhanda lokusika.
• Indlela: Sebenzisa isihlanzi selensi esikhethekile kanye ne-lens paper/cotton swab engenalo uthuli. Faka amaconsi angu-1-2 ensipho enkabeni yelensi bese uyisula ngobumnene nge-cotton swab esiyindilinga esijikelezayo kusukela phakathi kuya ngaphandle. Akuvunyelwe ukufutha ngomlomo, ukuthinta ngesandla bese usula ngendwangu evamile.

Qaphela:Ngesikhathi esifanayo, hlola ukuthi indandatho yokuvala yesisekelo sesibuko iyaguga yini, futhi uqinisekise ukuthi ivalwe kahle ngesikhathi sokufakwa ukuze kuvinjelwe uthuli ukuthi lungangeni.

2. Iphuzu lesibili elisolwayo: isimo kanye nokuqondana kwe-nozzle yekhanda lokusika (izimpawu: ikhwalithi yokusika engazinzile, ukulenga kwe-slag, ukushiswa njalo kwe-nozzle)

• Isenzo: Hlola ukuthi ububanzi be-nozzle buyahambisana yini nobukhulu bepuleti lokusika (ububanzi obukhulu bepuleti elijiyile kanye nobubanzi obuncane bepuleti elincanyana). Hlola imbobo ye-nozzle ukuthi ayigugi, ayiguquki noma ayisebenzi.
• Isinyathelo esibalulekile: Isikhungo se-nozzle esilungile (esizenzakalelayo noma esenziwe ngesandla). Lena inqubo okumele yenziwe nsuku zonke noma ngemva kokushintsha i-nozzle. Isikhungo esingalungile sizokwenza ukuthi ugongolo luphenduke futhi lonakalise kakhulu ikhanda lokusika.

Isiphakamiso:I-nozzle iyingxenye esengozini. Uma igugile kancane, kufanele ishintshwe ngokushesha.

3. Iphuzu lesithathu elisolwayo: uhlelo lokupholisa alujwayelekile (izimpawu: i-alamu ye-laser, ukwehla kwamandla, ukuqhuma kwepayipi lokupholisa amanzi ekhanda)

• Isenzo:
• Hlola izinga lokushisa lamanzi: qiniseka ukuthi izinga lokushisa elibekiwe le-chiller liphakathi kuka-22-25 ℃, futhi umehluko wokushisa awudluli ku-2 ℃ ngesikhathi sokusebenza.
• Hlola ikhwalithi yamanzi: amanzi ahlanzekile noma amanzi acwengekile kumele asetshenziswe! Hlola amanzi apholile ukuze athole ukungcola, isikali noma ulwelwe (oluphuzi, oluhlaza). Shintsha amanzi njalo njalo ezinyangeni ezi-3-6 bese uhlanza isihlungi.
• Hlola ingcindezi yamanzi kanye nezinga lokugeleza: qiniseka ukuthi ingcindezi yamanzi kanye nezinga lokugeleza kuyahlangabezana nezidingo ze-laser kanye nekhanda lokusika (bheka incwadi yemiyalelo yemishini).

4. Iphuzu lesine elisolwayo: umthombo womoya wangaphandle kanye nokususwa kothuli (izimpawu: ukushiswa kobuso obusikiwe, ukulenga kwe-slag, ilensi engcolile ngokushesha)

• Isenzo:
• Hlola ubumsulwa begesi: i-nitrogen (ngaphezu kuka-99.99%), i-oxygen (ngaphezu kuka-99.5%), umoya ocindezelwe (kumele udlule emshinini wokomisa obandayo kanye nesihlungi esinembile kathathu, ukuqinisekisa ukuthi akukho uwoyela, amanzi kanye nothuli).
• Hlanza uhlelo lokukhipha umoya: Hlanza ipayipi lokukhipha umoya kanye nebhokisi lothuli ukuqinisekisa ukuthi intuthu nothuli kungasuswa ngesikhathi. Umsi odlulele ungangcolisa amalensi kanye nezinsimbi.

Uhlelo lokunakekela oluhlelwe kahle (ukuvimbela kuqala).

Misa imithetho yokwenza lokhu kugcinwa kube umkhuba:

Ukulungiswa kwansuku zonke

• Hlanza: shaya uthuli lwensimbi kanye nezinsalela etafuleni lomshini, ireyili yokuqondisa kanye nerekhi ngesibhamu somoya.
• Hlola: umfutho wegesi, izinga lamanzi abandayo amanzi, izinga lokushisa lamanzi, ukubukeka kwelensi egxile.
• Okumele ukwenze: Ukulungisa isikhungo se-nozzle yekhanda.

Ukulungiswa kwamasonto onke

• Ukugcoba: Hlanza umhlahlandlela oqondile kanye ne-rack yegiya ngendwangu engenalo uthuli bese ufaka uwoyela okhethekile wokugcoba.
• Ukuhlanza okujulile: Hlanza isikrini sesihlungi somoya sekhabhinethi yokulawula kagesi kanye nomoya wokupholisa.
• Hlola: hlola i-jumper yokudlulisa i-fiber (kusukela ku-laser kuya ekhanda lokusika lekhebula) ukuze kutholakale ukuthi ligobile noma lonakele yini.

Ukugcinwa kwanyanga zonke

• Uhlelo lokubona: Hlanza ilensi evikelayo kahle bese uhlola ilensi ebonakalisayo (uma ikhona). Bhala phansi usuku lokuhlanza/lokufaka ilensi esikhundleni sayo.
• Uhlelo lokunyakaza: hlola ukuqina kwebhande lokushayela/igiya lomshini ngamunye bese uqinisa amabhawodi.
• Uhlelo lokususa uthuli: hlanza noma shintsha isihlungi sothuli.

Ukugcinwa kwekota

• Uhlelo lokupholisa: shintsha ngokuphelele amanzi okupholisa, hlanza ithangi lokupholisa amanzi kanye nepayipi (kuye ngokuthi ikhwalithi yamanzi injani).
• Uhlelo lomoya: amanzi ethangi lomoya okhipha umoya, hlola bese ushintsha ingxenye yesihlungi sesihlungi somoya.
• Ukuhlola Ukunemba: ukuhlolwa okulula kokusika imbobo eyindilinga, ukunemba kwesikwele, uma kudingeka, umshini ubuyele ku-zero kanye nesinxephezelo sokunemba.

Ukugcinwa kwaminyaka yonke

• Kunconywa ukuthi uxhumane nomkhiqizi noma unjiniyela ochwepheshe:
• Ukuhlolwa nokuhlanzwa kobuso bokugcina bekhanda lokukhipha i-laser (QBH) (kudingeka ukuqeqeshwa kobungcweti, ukusebenza okungafanele kuzolimaza unomphela i-laser).
• Ukunemba kwejiyometri yomshini (okuvundlile, okuqondile).
• Ukulinganiswa kwendlela yokubona (ukuqinisekisa ukudluliswa okuhle kakhulu kwe-beam kusuka ku-laser kuya ekhanda lokusika).
• Ukuhlolwa okuphelele kwesistimu kagesi.

Kumelwe uhlakulele imikhuba emihle yokusebenza

1. Uchungechunge oluqinile lokuqalisa:qala uvule i-chiller, → linda izinga lokushisa lamanzi lifinyelele inani elibekiwe (cishe imizuzu emi-5) → vula ithuluzi lomshini kanye nokunikezwa kwamandla nge-laser.

2. Uchungechunge oluqinile lokuvala:cima i-laser 1 cima amandla omshini → vumela i-chiller iqhubeke isebenza imizuzu emi-5-10, bese ucima i-chiller ngemva kokuba i-laser isipholile ngokuphelele.

3. ukwelashwa kwangaphambili kwepuleti:ngaphambi kokusika ngangokunokwenzeka ukuze usule ubuso bepuleti kawoyela, amanzi kanye nokugqwala okuntantayo, kusuka emthonjeni ukuze unciphise ukungcola.

4. Imingcele yesayensi:ungasebenzisi amandla anqunyelwe noma ukusika isivinini isikhathi eside, bese usungula umtapo wolwazi wepharamitha yenqubo yobukhulu bezinto ezahlukene.

Ishidi lokurekhoda lesondlo (isibonelo)

Izinto Zokulungisa Inkinga itholakele Izingxenye ezizoshintshwa Isimo ngemva kokulungiswa

Ukuvikelwa kwasemini; isiteshi sokuhlanza

Umphezulu, ireyili yokuqondisa, ukulinganisa i-nozzle ephakathi I-nozzle egugile kancane (Φ1.4) I-nozzle (Φ1.4)

Amalensi okuvikela ahlanzekile Ilensi inebala lamafutha Akukho (kuhlanziwe) Ukubuyiselwa kwamandla

Isifinyezo sokugcina:

Emishinini yokusika i-fiber laser, "ukuhlanza amalensi, ukuvumelanisa i-nozzle, kanye nokugcinwa kwe-chiller" yizona zindlela ezintathu zokuphila. Sicela usungule futhi usebenzise ngokuqinile izinqubo zokulungisa zansuku zonke nezamasonto onke kusukela namuhla. Iningi lezimo "eziyinkinga ephelele" lizothuthukiswa ngokuhlanza nokuhlola okuhlelekile. Uma kunenkinga ngezingxenye eziyinhloko (njenge-laser kanye nengaphakathi lekhanda lokusika), sicela uqiniseke ukuthi uqopha ikhodi yephutha kanye nesenzakalo, bese uxhumana nabasebenzi benkonzo yangemva kokuthengisa bomhlinzeki wemishini ngesikhathi.