Indlela yokugcina umatshini wokusika i-laser

Kukho iingxaki ezihlala zikhona ngezixhobo zokusika i-fiber laser, uninzi lwazo lubangelwa kukungalungiswa kakuhle kwemihla ngemihla, imeko embi yezinto eziphambili okanye imeko yokusebenza embi. I-fiber laser ngokwayo ayinalondolozo, kodwa iimfuno zolondolozo lwenkqubo ejikelezileyo zingqongqo kwaye ziyinkimbinkimbi. Oku kulandelayo yiseti yezikhokelo zolondolozo ezijolise ekusombululeni iingxaki zoomatshini bokusika i-fiber laser. Nceda unike ingqalelo "kwisiseko se-3 core": intloko yokusika, ilensi, inkqubo yokupholisa kunye nokucoca izixhobo zomatshini.

Inyathelo Elikhawulezileyo: Uluhlu Lokuhlola Ukuxilongwa Okukhawulezileyo Nokulungiswa Okungxamisekileyo

Ukuba izixhobo zineengxaki ezixhaphakileyo, nceda uzijonge kwaye uzigcine ngoko nangoko ngolu hlobo lulandelayo, olunokusombulula i-90% yeempazamo eziqhelekileyo:

1. Ingongoma yokuqala erhanelwayo: ungcoliseko lwelensi yokukhanya (iimpawu: ukunqunyulwa, indawo erhabaxa, intlantsi engaqhelekanga)

• Isenzo: Yima ngoko nangoko, susa uze ujonge ilensi yokukhusela entloko yokusika.
• Indlela: Sebenzisa isicoci seelensi esikhethekileyo kunye neswabhu yelensi engenathuli/ilaphu lekotoni. Faka amathontsi e-1-2 esepha embindini welensi uze uyisule ngobunono ngeswabhu yekotoni kwisangqa esijikelezayo ukusuka embindini usiya ngaphandle. Akuvumelekanga ukuvuthela ngomlomo, ukuchukumisa ngesandla kunye nokusula ngelaphu eliqhelekileyo.

Phawula:Kwangaxeshanye, jonga ukuba indandatho yokutywina yesiseko sesibuko iyaguga na, kwaye uqinisekise ukuba ivalwe kakuhle ngexesha lokufakwa ukuze uthuli lungangeni.

2. Ingongoma yesibini erhanelwayo: imeko kunye nokulungelelaniswa kwempumlo yentloko yokusika (iimpawu: umgangatho wokusika ongaqinisekanga, ukuxhonywa kwe-slag, ukutsha rhoqo kwempumlo)

• Isenzo: Jonga ukuba ububanzi be-nozzle buyahambelana na nobukhulu bepleyiti yokusika (ububanzi obukhulu bepleyiti etyebileyo kunye nobubanzi obuncinci bepleyiti ebhityileyo). Hlola imbobo ye-nozzle ukuba ayigugi, ayiguquki okanye ayinazintsalela.
• Inyathelo eliphambili: Iziko lomlomo elichanekileyo (elizenzekelayo okanye elenziwe ngesandla). Le yinkqubo ekufuneka yenziwe imihla ngemihla okanye emva kokutshintshwa komlomo. Iziko elingachanekanga liya kubangela ukuba umqadi uphambuke kwaye wonakalise kakhulu intloko yokusika.

Ingcebiso:Impumlo yindawo ebuthathaka. Ukuba igugile kancinci, kufuneka itshintshwe ngoko nangoko.

3. Ingongoma yesithathu erhanelwayo: inkqubo yokupholisa ayiqhelekanga (iimpawu: i-alarm yelaser, ukuhla kombane, ukugqabhuka kombhobho wokupholisa amanzi entloko)

• Isenzo:
• Jonga ubushushu bamanzi: qinisekisa ukuba ubushushu obumiselweyo be-chiller buphakathi kwama-22-25 ℃, kwaye umahluko wobushushu awudluli kwi-2 ℃ ngexesha lokusebenza.
• Jonga umgangatho wamanzi: kufuneka kusetyenziswe amanzi acocekileyo okanye amanzi acociweyo! Jonga amanzi apholisayo ukuba angcolanga, amdaka okanye aluhlaza (atyheli, aluhlaza). Tshintsha amanzi rhoqo rhoqo kwiinyanga ezi-3-6 uze ucoce isihluzo.
• Jonga uxinzelelo lwamanzi kunye nesantya sokuhamba kwamanzi: qinisekisa ukuba uxinzelelo lwamanzi kunye nesantya sokuhamba kwamanzi ziyahlangabezana neemfuno ze-laser kunye nentloko yokusika (jonga incwadi yemiyalelo yezixhobo).

4. Ingongoma yesine erhanelwayo: umthombo womoya wangaphandle kunye nokususwa kothuli (iimpawu: ukuxinana komphezulu osikiweyo, ukuxhonywa kwe-slag, ilensi engcolileyo ngokukhawuleza)

• Isenzo:
• Jonga ubunyulu begesi: i-nitrogen (ngaphezulu kwe-99.99%), ioksijini (ngaphezulu kwe-99.5%), umoya ocinezelweyo (kufuneka udlule kwisixhobo sokomisa esibandayo kunye nesihluzo esichanekileyo esithathu, ukuqinisekisa ukuba akukho oyile, amanzi nothuli).
• Coca inkqubo yokukhupha umoya: Coca umbhobho wokukhupha umoya kunye nebhokisi yothuli ukuqinisekisa ukuba umsi nothuli zinokususwa ngexesha. Umsi omninzi ungangcolisa iilensi kunye neereyile.

Isicwangciso sokugcina esicwangcisiweyo (ukuthintela kuqala).

Misela imithetho yokwenza ukugcinwa oku kulandelayo kube ngumkhwa:

Ukugcinwa kwemihla ngemihla

• Coca: vuthela uthuli lwesinyithi kunye nentsalela etafileni yomatshini, ireyile yesikhokelo kunye nerakhi ngesibhamu somoya.
• Jonga: uxinzelelo lwegesi, inqanaba lamanzi abandayo amanzi, ubushushu bamanzi, inkangeleko yelensi egxile.
• Kufuneka ukwenze: Ukulungisa umlomo wentloko.

Ulondolozo lweveki nganye

• Ukuthambisa: Coca i-linear guide kunye ne-gear rack ngelaphu elingenathuli uze ufake ioyile yokuthambisa ekhethekileyo.
• Ukucoca nzulu: Coca isikrini sesihluzo somoya kwikhabhinethi yokulawula yombane kunye nomoya womoya we-chiller.
• Jonga: jonga ijumper yokudlulisa ifayibha (ukusuka kwilaser ukuya kwintloko yokusika yentambo) ukuze ubone ukuba igobile okanye yonakele kangakanani.

Ulondolozo lwenyanga

• Inkqubo yokubona: Coca ilensi yokukhusela kakuhle kwaye ujonge ilensi ebonakalisa ukukhanya (ukuba ikhona). Bhala umhla wokucoca/wokutshintsha ilensi.
• Inkqubo yokuhamba: jonga ukuqina kwebhanti yokuqhuba/igiya yeshaft nganye uze uqinise iibholiti.
• Inkqubo yokususa uthuli: coca okanye utshintshe isihluzi sothuli.

Ulondolozo lwekota

• Inkqubo yokupholisa: tshintsha ngokupheleleyo amanzi okupholisa, coca itanki yokupholisa amanzi kunye nombhobho (kuxhomekeke kumgangatho wamanzi).
• Inkqubo yomoya: khupha amanzi etanki yomoya, jonga kwaye utshintshe into yokucoca yefiltha yomoya.
• Ukujonga ukuchaneka: uvavanyo olulula lokusika umngxuma ojikelezayo, ukuchaneka kwesikwere, ukuba kuyimfuneko, umatshini ubuyele kwi-zero kunye nembuyekezo yokuchaneka.

Ulondolozo lonyaka

• Kucetyiswa ukuba uqhagamshelane nomenzi okanye injineli enobuchule:
• Ukuhlolwa nokucocwa kobuso bokugqibela bentloko yemveliso yelaser (QBH) (uqeqesho lobuchwephesha luyafuneka, ukusebenza okungafanelekanga kuya konakalisa ilaser ngokusisigxina).
• Ukuchaneka kwejiyometri yomatshini (ethe tye, ethe nkqo).
• Ukulinganiswa kwendlela ebonakalayo (ukuqinisekisa ukudluliselwa kwemitha ukusuka kwi-laser ukuya entloko yokusika).
• Ukuhlolwa ngokupheleleyo kwenkqubo yombane.

Kufuneka uphuhlise imikhwa emihle yokusebenza

1. Ulandelelwano olungqongqo lokuqalisa:Vula i-chiller kuqala, → linda ubushushu bamanzi bufikelele kwixabiso elimiselweyo (malunga nemizuzu emi-5) → vula isixhobo somatshini kunye nombane we-laser.

2. Ulandelelwano oluqinileyo lokuvala:cima i-laser 1 cima amandla omatshini → vumela i-chiller iqhubeke isebenza imizuzu emi-5-10, uze uyicime i-chiller emva kokuba i-laser ipholile ngokupheleleyo.

3. Unyango lwangaphambi kwepleyiti:ngaphambi kokusika kangangoko kunokwenzeka ukuze kusulwe umphezulu wepleyiti yeoyile, amanzi kunye nomhlwa odadayo, ukusuka kumthombo ukunciphisa ungcoliseko.

4. Iiparameter zeSayensi:Musa ukusebenzisa amandla omda okanye ukusika isantya ixesha elide, kwaye misela ilayibrari yeparameter yenkqubo yobukhulu obahlukeneyo bezinto.

Iphepha lerekhodi lolondolozo (umzekelo)

Izinto Zokulungisa Ingxaki ifunyenwe Iindawo ezitshintshiweyo Imeko emva kokulungiswa

Ukhuseleko lwasemini; isikhululo sokucoca

Umphezulu, ireyile yesikhokelo, ulinganisele umlomo we-nozzle I-nozzle ekrazukileyo kancinci (Φ1.4) umlomo we-nozzle (Φ1.4)

Iilensi zokukhusela ezicocekileyo Ilensi inebala leoyile Akukho (icociwe) Ukubuyiselwa kwamandla

Isishwankathelo sokugqibela:

Kwimishini yokusika i-fiber laser, "ukucoca ilensi, ukulungelelaniswa kwe-nozzle, kunye nokugcinwa kwe-chiller" zezona zinto zintathu zibalulekileyo. Nceda umisele kwaye usebenzise ngokungqongqo iinkqubo zokulungisa zemihla ngemihla nezeveki ukususela namhlanje. Uninzi lweemeko "ezinzima ngokupheleleyo" ziya kuphuculwa ngokucoca nokuhlola okucwangcisiweyo. Ukuba kukho ingxaki ngezinto eziphambili (ezifana ne-laser kunye nengaphakathi lentloko yokusika), nceda uqiniseke ukuba urekhoda ikhowudi yempazamo kunye nesiganeko, kwaye unxibelelane nabasebenzi benkonzo emva kokuthengisa abangoochwephesha bomthengisi wezixhobo ngexesha elifanelekileyo.