Manyan Matsaloli Uku Masu Inganci Masu Yawan Yankewa a Laser 丨 Gano da kuma magance matsalolin da aka gama da sauri.

A fannin samar da yanke laser, lahani a cikin kayayyakin da aka gama sune babbar matsalar da ke shafar isar da kaya akan lokaci kuma tana rage yawan amfani da shi a farkon lokaci. A lokuta da yawa, ƙananan kurakurai masu maimaitawa ba wai lalacewar kayan aiki bane ke haifar da su, sai dai matsaloli tare da sigogi, sassan, ko cikakkun bayanai na gyara kurakurai. A yau, mun tattara kurakurai guda uku da suka fi shafar yankewa waɗanda ke shafar ingancin samfurin da aka gama kai tsaye, tare da ingantaccen bincike na tushen da mafita masu sauƙi da inganci. Ko da masu farawa za su iya samun sauri cikin sauri, kawar da kurakurai cikin sauri, da dawo da samarwa na yau da kullun!

Wurin da aka yanke yana da kauri, tare da tarkacen da ke manne a gefuna.

Wannan shine mafi yawan matsalar da aka saba samu a yanke laser, wanda ke haifar da gefuna marasa daidaito da kuma burrs masu yawa, wanda hakan ke ƙara yawan ƙoƙarin niƙa bayan an sarrafa shi kuma yana yin illa sosai ga bayyanar da aka gama da kuma daidaiton haɗuwa.

Muhimmin dalilin gazawar

• Rashin daidaiton sigina: Haɗin wutar lantarki da saurin aiki bai dace ba—gudun da ya wuce kima tare da rashin isasshen wutar lantarki yana haifar da narkewar abu mara kyau.
• Matsalar iskar gas ta taimako: matsin iskar gas bai isa ba, ko kuma tsarkin iskar bai kai matsayin da aka saba ba, kuma ragowar narkakken ba za a iya hura shi da lokaci ba
• Asarar kayan haɗi da toshewa: gurɓatar ruwan tabarau, lalacewa da tsagewa, raguwar watsa haske, toshewar bututun iska, rashin kyawun hanyar fitar iska
• Bambancin tsayin yankewa: ba a daidaita tsayin kan yankewa ba, matsayin mayar da hankali yana raguwa, kuma kuzarin yankewa yana warwatse

Sauƙin Magance Matsaloli da Magani

• Inganta sigogin yankewa: rage saurin yankewa yadda ya kamata, ƙara ƙarfin laser kaɗan, don tabbatar da cewa kayan ya narke gaba ɗaya kuma ya yanke.
• Duba tsarin da'irar iskar gas: duba ko matsin iskar gas na kayan aikin ya kai matsayin da aka saba, maye gurbin nitrogen/oxygen mai tsafta, sannan a tsaftace datti da toshewar da'irar iskar gas.
• Gyara da maye gurbin kayan haɗi: tsaftace ruwan tabarau mai mayar da hankali, tsaftace tarkacen bututun, kuma kai tsaye maye gurbin bututun da ya lalace sosai
• Sigogi na kayan aiki na daidaitawa: sake daidaita tsayin kan yanke don tabbatar da cewa an mayar da hankali kan mafi kyawun matsayin yankewa

CBa a yarda da girman utting ba, dislocation na workpiece

Lalacewar kai tsaye tana haifar da gazawar kayan aiki da kuma gazawar haɗuwa, wanda babbar matsala ce da ke shafar daidaiton samarwa, galibi tana faruwa ne sakamakon sanya kayan aiki, gyarawa da matsalolin tsari.

Muhimmin dalilin gazawar

• Daidaiton kayan aiki: jagorar kayan aikin injin, sukurori mai kwance, aiki na dogon lokaci yana haifar da daidaiton matsayi
• Matsalolin hanyar gani da shirye-shirye: daidaita hanyar gani ta na'urar, ko kuskuren saita sigogin shirye-shirye, keɓance shigo da shirye-shirye
• Gyaran kayan aiki mara ƙarfi: maƙallin yana kwance, ƙarfin maƙallin bai isa ba, kuma kayan aikin yana ɗan motsa shi kuma yana girgiza yayin yankewa.

Sauƙin Magance Matsaloli da Magani

• Kayan aikin daidaita ma'auni: ƙara matse layin jagora da kuma madaurin gyaran sukurori ɗaya bayan ɗaya, sake daidaita daidaiton wurin da kayan aikin injin ke ciki, da kuma kawar da karkacewar inji
• Daidaitaccen hanyar gani ta shirin: duba ko hanyar gani ta kayan aikin ta lalace don gyara kurakurai, duba sigogin shirye-shiryen yankewa, da kuma gyara bayanan shirin da ba daidai ba.
• Ƙarfafa maƙallin kayan aiki: daidaita ƙarfin maƙallin kayan aiki don tabbatar da cewa babu girgiza ko motsawa yayin aikin yanke kayan aiki, kuma maƙallin yana da karko.

Cyanke annot ta cikin kayan

Yawan aukuwar manyan matsaloli a cikin samarwa kai tsaye yana haifar da gazawar ƙirƙirar kayan aiki da sake fasalin rukuni. Babban yuwuwar hakan yana faruwa ne sakamakon rashin ingantaccen fitarwa na kuzari, gudu, kayan haɗi da kayan aiki.

Muhimmin dalilin gazawar

• Rashin isasshen kuzarin laser: sigogin wutar lantarki na yankewa sun yi ƙasa, tsufan ruwan tabarau, raguwar watsa haske, raguwar kuzarin yankan gabaɗaya
• Rashin daidaiton rabon siga: saurin yankewa yayi sauri sosai, matsin lamba na gas mai taimako bai daidaita ba, ragowar ba za a iya fitar da su cikin lokaci ba, kuma shigar da yankewa yana da wahala
• Laser mara kyau: fitowar laser mara ƙarfi da gazawar hanyar gani, wanda ke haifar da ƙarancin fitarwar kuzarin yankewa

Sauƙin Magance Matsaloli da Magani

• Daidaita sigogin aiki: rage saurin yankewa yadda ya kamata, ƙara sigogin ikon laser, da inganta ikon shigar da yankan
• Gyara da maye gurbin kayan haɗi: duba yanayin ruwan tabarau mai mayar da hankali, maye gurbin ruwan tabarau mai tsufa akan lokaci, da kuma daidaita matsin iskar gas na kayan da suka dace.
• Gyaran matsalolin kayan aiki: duba sigogin aiki da yanayin aikin laser, da kuma magance matsalolin kamar gyara hanyar gani da fitarwa mara kyau.